Fully Automated Offline
Spot Coating System
“The Harris & Bruno offline coater has a quality mode where it can register the coating to the print with camera technology. This is not as easy as you might think, and the ZRS only needs a couple sheets to register, which means minimal waste.”
Glen Adams, Category Manager for
Folding Carton Inc.
HP, Atlanta, GA
MORE THAN YOUR AVERAGE SPOT COATER
The ZRS Spot Coater is a high throughput, multipurpose machine that raises the bar in advanced finishing machinery. With a quick change flexo-style plate system and sophisticated camera registration technology, the ZRS is the perfect fit for packaging and commercial print applications.
The ExcelCoat ZRS uses a two-mode registration system for spot coating. High accuracy mode uses a high speed camera sensor and servo drives to position each individual sheet for registration accuracy. High throughput mode uses a lead edge sheet sensor to register spot coating to the printed image.
Changeover in minutes! The ZRS features a quick change applicator sleeve for easy changeover between jobs. At the touch of a button, machine settings are automatically loaded and the ZRS is ready to run— drastically reducing manual operator involvement. The fully automated ExcelCoat ZRS stores up to 50 saved jobs for easy repeatability.
ExcelCoat ZRS Features
UV, AQ, Primers
Flood and Spot Coating
Chamber/Anilox Metering System
Quick-Change Applicator Sleeve
Optical Registration System
1-3 Fully Automated Pumping Systems
Eccentric Bearings for Roller Positioning
Full-length Vacuum System Prevents Fires
Pneumatically Controlled UV Lamp Chamber
Sealed Lamp Cooling with Adjustable Air Flow
IR Dryer with Hot Air Knives
Slide-Out Coating Cabinet
Linked PLC Control System
Our ExcelCoat line not only ensures that you get pristine applications, but that you get repeatable results every time, especially when paired with our Synergy Coating. Just a few of our applications include:
Writeable (Pen/Pencil Receptive)
EXCELCOAT OPTIONAL FEATURES
EXCELCOAT ZRS SPECIFICATIONS
Maximum Coating Width
30 in. (770 mm)
Minimum Sheet Size
Spot Coat 13 x 9 in. (330 x 480 mm)
Flood Coat 8 x 11 in. (200 x 280 mm)
Maximum Sheet Size
Spot Coat 24.5 x 30 in. (620 x 760 mm)
Flood Coat 30 x 30 in. (760 x 760 mm)
Minimum Sheet Thickness
UV 0.006 in (0.15 mm)
AQ 0.008 in. (0.20 mm)
Minimum Sheet Thickness
w/ TS 2.0 Thin Substrate System
UV 0.003 in (0.075 mm)
AQ 0.004 in. (0.10 mm)
Maximum Sheet Thickness
0.024 in. (0.61 mm)
Minimum Floor Space Required
28.7 x 6.7 x 4.6 ft. (8.8 x 2 x 1.4 m)
GLOBAL SERVICE AND SUPPORT
The Harris & Bruno International Remote Support System allows an H&B technician direct access to your ExcelCoat to remotely diagnose issues, as if the technician were onsite. Utilizing advanced technology, H&B is able to have you back up and running without the time and costs associated with a service visit. Stay ahead of potential problem and avoid unnecessary downtime with the H&B Remote Support System.
Sometimes remote support just isn't enough, and you need someone on-site to dig in deep. We have you covered. Harris & Bruno has a team of technicians that know your coater, inside and out. Our service team is always ready to lend a hand, and get you up and running.
Not only will we help get your press installed, but we can train your team to get the most out of your equipment. For additional personal training, see our Productivity Enhancement Package.