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AQ & UV Coating for Inkjet Web

quality that meets your speed

The Harris & Bruno
Coat With Confidence
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Fully Automated Web Coating

Full automation means machine settings are set at the touch of a button, including wash up between coating chemistries. Recall previous jobs and settings with ease. No turning knobs or fine tuning every time. The fully automated ExcelCoat ZRW features a quick change sleeve system for both anilox and applicator rolls, which allows for job changes in minutes. Equipped with the renowned H&B chamber/anilox system, the ZRW is perfect for flawless application of AQ coatings, UV coatings, and primers to fit every printers’ needs.

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Seamless Press Integration

Inline or Offline, the ZRW easily pairs with a wide variety of digital presses. Built around the theory of using high-quality components in a heavy-duty modular architecture, H&B ExcelCoat machines provide many years of service in a demanding production environment. Faster make-ready sequences including expedited wash up, PLC control create a high-throughput environment.

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Easy Access

Reducing setup and increasing throughput is where the ZRW excels. The Quick-Change Sleeve System allows for fast changes of anilox and applicators, while our coating circulatror's automated wash cycle makes cleanup a breeze.

Innovative Safety

Recessed drying lamps not only cure effectively, but create an environment to help prevent fires. The entry and exit of the dryer is fitted with web break detectors. Should a break in the web occur the lamps switch off, the drier shuts down immediately, the fans turn up to high speed, and the UV cassette shuttles close.

Upgrade to ZRW+

for use inline with select presses

  • Increased tuning for finer tension tolerance
  • Wider print/coating applicator for face-lengths

  • Additional Dryer Capacity

  • Run larger particulate coatings at higher speeds

  • Direct handshaking with the press for many status and signals

  • More I/O’s for control and data collection

Repeatable Applications

Our ExcelCoat line not only ensures that you get pristine applications, but that you get repeatable results every time, especially when paired with our Synergy Coating. Just a few of our applications include: Matte, Soft Touch, Grit, Glitter, and smooth as glass Gloss.

The H&B Advantage
  • AQ, UV, Primers

  • Up to 500+ FPM

  • Simplex or Duplex

  • Available for 22” and 42"

  • Flood Coating (Spot Coating optional)

  • Modular System to Allow for Future Add-Ons

  • Chamber/Anilox System

  • Fully Automated Coating Circulation System

  • Fully Automated Wash Up System

  • Dedicated Pumping Systems for AQ & UV

  • Servo Driven Web Guide

  • Centralized PLC

  • Easy Access UV and/or IR Curing Section

  • Quick Change Applicator and Anilox Sleeve System

  • Global Service & Support

  • Personalized Training

“Coatings applied by our H&B ZRW Web Coater show even better resistance to scuffing or rubbing. This matters a lot for catalogs and pieces that move through the mail. You want the piece to look amazing when it reaches the customer’s hands – so durability matters.”

 

Tony Ferruzza, Head of Digital Print Operations

American Litho, Carol Stream, IL

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ZRW Specs

Web

Maximum Web Width

ZRW22: 8 in (200 mm) | ZRW42: 15 in (380 mm)

Minimum Web Width

ZRW22: 22.5 in (572 mm) |  ZRW42: 42 in (1066 mm)

Media Weight

40gsm - 350gsm

Speed

Maximum Line Speed

ZRW22: 500 fpm (152 mpm) | ZRW42: 1000 fpm (304 mpm)
Note: Configuration, and/or specialized coatings/substrates may require reduced speeds

Setup Time

5 Minutes

Cleanup Time

10 Minutes

Resource Requirements

Power

ZRW22: 480 VAC / 140 Amps | ZRW42: 180 VAC / 300 Amps

Air

6.2 cfm at 80 psi

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