A Small Cost With a Big Business Impact Printers are always looking for ways to increase job value without adding major cost, complexity, or production time. Specialty papers, inks, and finishing techniques can all improve a piece, but they can also significantly raise the cost of production. Coating offers a simpler path. For a fraction of a penny per sheet, coating can improve appearance, protect the printed surface, and make the final product feel more valuable. That makes

Consistent coating depends on the anilox roll transferring the correct amount of coating on every sheet. When engraved cells become plugged, contaminated, or worn, that transfer becomes less predictable. Operators may begin increasing coating flow, adjusting press settings, or slowing production to compensate. These changes may temporarily improve the finished sheet, but they do not address the underlying problem. Over time, the result can be higher coating consumption, incon

Anilox rolls play a critical role in consistent coating application. When dried coating, residue, or contamination begins to build inside the engraved cells, the roll can no longer transfer the intended coating volume evenly. This can lead to reduced gloss levels, inconsistent coverage, streaking, and unnecessary adjustments to your press settings. What may appear to be a production issue can often be traced back to a roll that is no longer transferring coating efficiently. R

Most coating system issues begin as small performance inconsistencies caused by gradual wear, coating buildup, aging components, or neglected maintenance that slowly impact overall system reliability over time. Operators may spend more time troubleshooting while coating quality becomes less predictable. In many cases, these issues continue growing because the system is not being evaluated by the people who understand it best. Harris & Bruno technicians know the equipment insi

A leaking coating chamber can quickly turn a routine production run into a costly cleanup. Coating dripping onto the press, inconsistent application, excessive consumption, and unexpected downtime are all signs that the chamber is no longer sealing or operating as intended. While the leak itself may appear to be the problem, it is usually a symptom of another issue within the chamber, blade, seal, or coating delivery system. Understanding where leaks begin can help operators

When it comes to coating performance, the right anilox roll can make all the difference. Whether you're developing a new application, testing a specialty coating, or looking to improve an existing process, selecting the right engraving is critical to achieving the results you're after. The challenge is that it can be difficult to know exactly which specifications will work best without running real-world trials. That's why Harris & Bruno offers our Anilox Loaner Roll Program*

The ZRX at Hatteras Growth in print does not happen by accident. It comes from making the right investments at the right time, especially when those investments remove bottlenecks, expand capabilities, and create a more efficient path from job intake to finished product. A recent article from Printing Impressions on Hatteras highlights exactly that kind of strategy. The Hatteras approach reflects a broader shift happening across the industry. Companies gaining momentum toda