When coating quality changes, the first place operators often look is the coating chemistry, anilox roll, dryer settings, or press speed. But there is another part of the process that can have just as much influence on consistent production: how the coating is being circulated. A coating system needs to do more than move fluid from a container to the application point. It needs to deliver coating consistently, maintain the right operating conditions, and keep the entire proce

A coating can look great on a technical data sheet, but its real performance is determined on press. Viscosity, transfer volume, anilox engraving, circulation, drying, substrate, and application speed all influence how a coating behaves once it enters production. When the chemistry and the equipment are treated as two separate pieces of the process, printers can be left making adjustments to get them to work together. Harris & Bruno takes a different approach. Our experience

When a coating system needs maintenance, the goal is not simply to get it running again, but to understand what caused the issue, restore consistent performance, and help prevent the same problem from interrupting production in the future. That is where manufacturer-direct service can make a difference. Harris & Bruno technicians work with the systems they know best, bringing equipment-specific knowledge, proper diagnostics, and recommendations tailored to each customer’s app

High-speed inkjet has changed what printers can accomplish in a production environment. As press speeds increase, every step that follows the press needs to keep up. That includes coating. Harris & Bruno recently collaborated with HP and Billerud to create a new sample kit designed to showcase what coating can add to high-speed web production. The collection features ten different cards, each highlighting a different Aqueous or UV coating across imagery inspired by destinatio

End seals may be one of the smallest components in a coating chamber, but they have a direct impact on how well that chamber performs. Because seals are considered a consumable, it can be tempting to treat them as a commodity and purchase the lowest-cost replacement available. The challenge is that a seal that looks close enough is not necessarily engineered to fit or perform the same way as the OEM part. A small savings on the seal itself can quickly disappear when poor fit

A Small Cost With a Big Business Impact Printers are always looking for ways to increase job value without adding major cost, complexity, or production time. Specialty papers, inks, and finishing techniques can all improve a piece, but they can also significantly raise the cost of production. Coating offers a simpler path. For a fraction of a penny per sheet, coating can improve appearance, protect the printed surface, and make the final product feel more valuable. That makes

Consistent coating depends on the anilox roll transferring the correct amount of coating on every sheet. When engraved cells become plugged, contaminated, or worn, that transfer becomes less predictable. Operators may begin increasing coating flow, adjusting press settings, or slowing production to compensate. These changes may temporarily improve the finished sheet, but they do not address the underlying problem. Over time, the result can be higher coating consumption, incon

Anilox rolls play a critical role in consistent coating application. When dried coating, residue, or contamination begins to build inside the engraved cells, the roll can no longer transfer the intended coating volume evenly. This can lead to reduced gloss levels, inconsistent coverage, streaking, and unnecessary adjustments to your press settings. What may appear to be a production issue can often be traced back to a roll that is no longer transferring coating efficiently. R

Most coating system issues begin as small performance inconsistencies caused by gradual wear, coating buildup, aging components, or neglected maintenance that slowly impact overall system reliability over time. Operators may spend more time troubleshooting while coating quality becomes less predictable. In many cases, these issues continue growing because the system is not being evaluated by the people who understand it best. Harris & Bruno technicians know the equipment insi

A leaking coating chamber can quickly turn a routine production run into a costly cleanup. Coating dripping onto the press, inconsistent application, excessive consumption, and unexpected downtime are all signs that the chamber is no longer sealing or operating as intended. While the leak itself may appear to be the problem, it is usually a symptom of another issue within the chamber, blade, seal, or coating delivery system. Understanding where leaks begin can help operators

When it comes to coating performance, the right anilox roll can make all the difference. Whether you're developing a new application, testing a specialty coating, or looking to improve an existing process, selecting the right engraving is critical to achieving the results you're after. The challenge is that it can be difficult to know exactly which specifications will work best without running real-world trials. That's why Harris & Bruno offers our Anilox Loaner Roll Program*

The ZRX at Hatteras Growth in print does not happen by accident. It comes from making the right investments at the right time, especially when those investments remove bottlenecks, expand capabilities, and create a more efficient path from job intake to finished product. A recent article from Printing Impressions on Hatteras highlights exactly that kind of strategy. The Hatteras approach reflects a broader shift happening across the industry. Companies gaining momentum toda