ExcelCoat ZR
Fully Automated Offline/Inline
Coating System
“Our recent purchase of the ExcelCoat has been a game-changer. The work that used to take six hours on three older coaters is now completed in one hour on ExcelCoat.”
Chris Burnley, CEO,
Corefact, Hayward, CA
MORE THAN YOUR AVERAGE COATER
The ZR is the most versatile of machines engineered for advanced automation, high throughput, and quick changeovers. Harris & Bruno International has revolutionized offline coating by introducing ExcelCoat, a workhorse of a machine built with high-quality components that can replace multiple UV coaters and meet modern production speeds.
Pallet-Accessible
30" High Pile
STACKER
UV SYSTEM
MOVABLE IR
With Quartz Lamp & Air Knives
CHAMBER/ ANILOX
Coating System
Pallet-Accessible
30" High Pile
FEEDER
Full Vacuum
CONVEYOR
PLC
Touch Screen
Modular Circulation System
with AUTOMATED WASHUP
BUILT-IN SAFETY
Sheet monitoring by various sensors help reduce accidents, and work to keep your plant safe. With features such as sheet tracking and automatic lifting of the dryer, your coater can help prevent accidents before they happen.
REDUCED DOWNTIME
Through incorporating a Chamber/Anilox Metering System, ExcelCoat consistently lays down Matte, Soft Touch, AQ, Specialty UV, and superb Gloss. Automated adjustments, quick changeovers and 50 memory set-points offer the ability to coat a wide assortment of print variables. Plus, Harris & Bruno’s renowned quality and service guarantee years of dependability!
ExcelCoat ZR Features
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Chamber/Anilox Metering System
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Quick-Change Anilox System
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Eccentric Bearings for Roller Positioning
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1-3 Fully Automated Pumping Systems
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Silde-Out Coating Cabinet
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Linked PLC Control System
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Full-length Vacuum System Prevents Fires
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Pneumatically Controlled UV Lamp Chamber
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Sealed Lamp Cooling with Adjustable Air Flow
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IR Dryer with Hot Air Knives
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Up to a 42" Extended Feeder & Stacker
REPEATABLE APPLICATIONS
Our ExcelCoat line not only ensures that you get pristine applications, but that you get repeatable results every time, especially when paired with our Synergy Coating. Just a few of our applications include:
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AQ
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UV
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Primer
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Soft Touch
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Matte
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Anti-microbial
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Photo Finish
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Food Barrier
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Book Covers
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Playing Cards
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Writeable (Pen/Pencil Receptive)
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Glue-able
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Foil Stamp-able
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Lamination Alternatives
 Standard- 3 Ocean Sunset- UV High GlossSmooth-as-glass high UV gloss coating gives an extra pop, and adds thickness to your printed pieces. With peak protection characteristics, as well as the ability to brighten any image, gloss coating is the most popular coating for every application! |  Specialty- 2 Gekko- ReticulatedReticulated coatings add a tactile experience to print. These durable coatings can be laid on thick, and work great as book covers and textured spot coatings. |
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 Specialty- 6 Fish Scales- GlitterGlitter coating is available in every particle size and color imaginable. H&B offers specialty coating circulators and various anilox roll options to ensure our customers can run glitter with ease, whether it be a full coverage flood coating, or a selective sparkly spot coat. |  Specialty- 3 Star Fish- GritAdd depth to your print with rough visual and tactile enhancements. Grit coatings come in various degrees of roughness, and are great for marketers looking to engage end user's senses. From magazine covers to direct mail to packaging— grit coatings will bring the WOW factor! |
 Standard- 6 Misty Mountains- AQ MatteA silky smooth AQ matte finish is the perfect 'barely-there' coating for almost any application. |  Specialty- 5 Peacock Feather- AQ Soft TouchNothing says "high quality" quite like a velvety smooth coated print. Soft touch coating entices your audience's sense of touch and brings immediate value to print. H&B's renowned chamber/anilox system excels at quickly and consistently laying down flawless soft touch coating. |
 Specialty- 2 Butterfly- PearlSimilar to glitter, pearlescent coatings add a fine sparkle to your prints. Available in everything from gold, to silver, to iridescent, pearlescent coatings are great for embellishing your prints. |  Standard- 4 Valley Sunrise- AQ GlossAQ gloss coating gives a subtle shine to your printed pieces. With peak protection characteristics, as well as the ability to brighten any image, gloss coating is the most popular coating for every application! |
 Standard- 3 Desert- UV MatteA UV matte finish is the perfect 'barely-there' coating for almost any application. |  Standard- 2 Alpine Lake- UV GlossSmooth-as-glass UV gloss coating creates a high shine. With peak protection characteristics, as well as the ability to brighten any image, gloss coating is the most popular coating for every application! |
EXCELCOAT ZR SPECIFICATIONS
Maximum Coating Width
30 in. (762 mm)
Minimum Sheet Size
6 x 6 in. (152 x 152 mm)
Maximum Sheet Size
30 x 30 in. (762 x 762 mm)
Minimum Sheet Thickness
UV 0.006 in (0.15 mm)
AQ 0.008 in. (0.20 mm)
Minimum Sheet Thickness
w/ TS 2.0 Thin Substrate System
UV 0.003 in (0.075 mm)
AQ 0.004 in. (0.10 mm)
Maximum Sheet Thickness
0.024 in. (0.61 mm)
Minimum Floor Space Required
12 x 4.4 ft. (3.66 x 1.34 m)
GLOBAL SERVICE AND SUPPORT
The Harris & Bruno International Remote Support System allows an H&B technician direct access to your ExcelCoat to remotely diagnose issues, as if the technician were onsite. Utilizing advanced technology, H&B is able to have you back up and running without the time and costs associated with a service visit. Stay ahead of potential problem and avoid unnecessary downtime with the H&B Remote Support System.
ON-SITE TECHNICIANS
Sometimes remote support just isn't enough, and you need someone on-site to dig in deep. We have you covered. Harris & Bruno has a team of technicians that know your coater, inside and out. Our service team is always ready to lend a hand, and get you up and running.
PERSONALIZED TRAINING
Not only will we help get your press installed, but we can train your team to get the most out of your equipment. For additional personal training, see our Productivity Enhancement Package.