ExcelCoat ZR

Fully Automated Offline/Inline

Coating System

“Our recent purchase of the ExcelCoat has been a game-changer. The work that used to take six hours on three older coaters is now completed in one hour on ExcelCoat.”

 

Chris Burnley, CEO,
Corefact, Hayward, CA

MORE THAN YOUR AVERAGE COATER

The ZR is the most versatile of machines engineered for advanced automation, high throughput, and quick changeovers. Harris & Bruno International has revolutionized offline coating by introducing ExcelCoat, a workhorse of a machine built with high-quality components that can replace multiple UV coaters and meet modern production speeds.

Pallet-Accessible

30" High Pile

STACKER

UV SYSTEM

MOVABLE IR

With Quartz Lamp & Air Knives

CHAMBER/ ANILOX

Coating System

Pallet-Accessible

30" High Pile

FEEDER

Full Vacuum

CONVEYOR

ZR30 Full Line.png

PLC

Touch Screen

Modular Circulation System

with AUTOMATED WASHUP

BUILT-IN SAFETY

Sheet monitoring by various sensors help reduce accidents, and work to keep your plant safe. With features such as sheet tracking and automatic lifting of the dryer, your coater can help prevent accidents before they happen.

REDUCED DOWNTIME

Through incorporating a Chamber/Anilox Metering System, ExcelCoat consistently lays down Matte, Soft Touch, AQ, Specialty UV, and superb Gloss. Automated adjustments, quick changeovers and 50 memory set-points offer the ability to coat a wide assortment of print variables. Plus, Harris & Bruno’s renowned quality and service guarantee years of dependability!​

ExcelCoat ZR Features

  • Chamber/Anilox Metering System

  • Quick-Change Anilox System

  • Eccentric Bearings for Roller Positioning

  • 1-3 Fully Automated Pumping Systems

  • Silde-Out Coating Cabinet

  • Linked PLC Control System

  • Full-length Vacuum System Prevents Fires

  • Pneumatically Controlled UV Lamp Chamber

  • Sealed Lamp Cooling with Adjustable Air Flow

  • IR Dryer with Hot Air Knives

  • Up to a 42" Extended Feeder & Stacker

REPEATABLE APPLICATIONS

Our ExcelCoat line not only ensures that you get pristine applications, but that you get repeatable results every time, especially when paired with our Synergy Coating. Just a few of our applications include:

  • AQ

  • UV

  • Primer

  • Soft Touch

  • Matte

  • Anti-microbial

  • Photo Finish

  • Food Barrier

  • Book Covers

  • Playing Cards

  • Writeable (Pen/Pencil Receptive)

  • Glue-able

  • Foil Stamp-able

  • Lamination Alternatives

Standard- 3 Ocean Sunset- UV High Gloss

Standard- 3 Ocean Sunset- UV High Gloss

Smooth-as-glass high UV gloss coating gives an extra pop, and adds thickness to your printed pieces. With peak protection characteristics, as well as the ability to brighten any image, gloss coating is the most popular coating for every application!

Specialty- 2 Gekko- Reticulated

Specialty- 2 Gekko- Reticulated

Reticulated coatings add a tactile experience to print. These durable coatings can be laid on thick, and work great as book covers and textured spot coatings.

Specialty- 6 Fish Scales- Glitter

Specialty- 6 Fish Scales- Glitter

Glitter coating is available in every particle size and color imaginable. H&B offers specialty coating circulators and various anilox roll options to ensure our customers can run glitter with ease, whether it be a full coverage flood coating, or a selective sparkly spot coat.

Specialty- 3 Star Fish- Grit

Specialty- 3 Star Fish- Grit

Add depth to your print with rough visual and tactile enhancements. Grit coatings come in various degrees of roughness, and are great for marketers looking to engage end user's senses. From magazine covers to direct mail to packaging— grit coatings will bring the WOW factor!

Standard- 6 Misty Mountains- AQ Matte

Standard- 6 Misty Mountains- AQ Matte

A silky smooth AQ matte finish is the perfect 'barely-there' coating for almost any application.

Specialty- 5 Peacock Feather- AQ Soft Touch

Specialty- 5 Peacock Feather- AQ Soft Touch

Nothing says "high quality" quite like a velvety smooth coated print. Soft touch coating entices your audience's sense of touch and brings immediate value to print. H&B's renowned chamber/anilox system excels at quickly and consistently laying down flawless soft touch coating.

Specialty- 2 Butterfly- Pearl

Specialty- 2 Butterfly- Pearl

Similar to glitter, pearlescent coatings add a fine sparkle to your prints. Available in everything from gold, to silver, to iridescent, pearlescent coatings are great for embellishing your prints.

Standard- 4 Valley Sunrise- AQ Gloss

Standard- 4 Valley Sunrise- AQ Gloss

AQ gloss coating gives a subtle shine to your printed pieces. With peak protection characteristics, as well as the ability to brighten any image, gloss coating is the most popular coating for every application!

Standard- 3 Desert- UV Matte

Standard- 3 Desert- UV Matte

A UV matte finish is the perfect 'barely-there' coating for almost any application.

Standard- 2 Alpine Lake- UV Gloss

Standard- 2 Alpine Lake- UV Gloss

Smooth-as-glass UV gloss coating creates a high shine. With peak protection characteristics, as well as the ability to brighten any image, gloss coating is the most popular coating for every application!

EXCELCOAT ZR SPECIFICATIONS

Maximum Coating Width

30 in. (762 mm)

Minimum Sheet Size

 6 x 6 in. (152 x 152 mm)

Maximum Sheet Size

 30 x 30 in.  (762 x 762 mm)

Minimum Sheet Thickness

UV 0.006 in (0.15 mm)

AQ 0.008 in. (0.20 mm)

Minimum Sheet Thickness

w/ TS 2.0 Thin Substrate System

UV 0.003 in (0.075 mm)

AQ 0.004 in. (0.10 mm)

Maximum Sheet Thickness

0.024 in. (0.61 mm)

Minimum Floor Space Required

12 x 4.4 ft. (3.66 x 1.34 m)

EXCELCOAT OPTIONAL FEATURES
Corona Treatment

ExcelCoat Add-on

Plastics, Metals, Low Dyne

Heaters & Agitators

ExcelCoat Add-on

Hard-to-Run & Specialty Coatings

Ionized Air Bars

ExcelCoat Add-on

Convert Plastics & Synthetics

TS 2.0

ExcelCoat Add-on

Thin Substrates

GLOBAL SERVICE AND SUPPORT

The Harris & Bruno International Remote Support System allows an H&B technician direct access to your ExcelCoat to remotely diagnose issues, as if the technician were onsite. Utilizing advanced technology, H&B is able to have you back up and running without the time and costs associated with a service visit. Stay ahead of potential problem and avoid unnecessary downtime with the H&B Remote Support System.

ON-SITE TECHNICIANS

Sometimes remote support just isn't enough, and you need someone on-site to dig in deep. We have you covered. Harris & Bruno has a team of technicians that know your coater, inside and out. Our service team is always ready to lend a hand, and get you up and running.

PERSONALIZED TRAINING

Not only will we help get your press installed, but we can train your team to get the most out of your equipment. For additional personal training, see our Productivity Enhancement Package.