Introducing the ExcelCoat ZR30 Gen2: Smarter, More Efficient, and Built for the Future

At Harris & Bruno, innovation is at our core, and we’re driven by listening to our customers to build what comes next. The ExcelCoat ZR30 Gen2 is a direct reflection of that commitment. Designed with operator convenience, modularity, and performance in mind, this next-generation coating system builds on the success of its predecessor while introducing key improvements that make it smarter, more efficient, and more adaptable than ever.

Operator-Friendly Feeder and Stacker

One of the significant updates is the stationary feeder. Operators no longer need to pull the feeder in and out, a laborious task that often required extra effort or assistance. Instead, the Gen2 features a sliding bridge, allowing full access to the coating head without the hassle of repositioning the feeder.

This change also reduces the required footprint of the machine. While the physical length of the ZR30 Gen2 remains the same as its predecessor at 21 feet, operators no longer need to move the feeder in and out, which saves required working space and simplifies pressroom layout. It also enhances operator access for maintenance and setup, making day-to-day operation more efficient.

Additionally, the Gen2 introduces side loading capabilities, which allow operators to load sheets from either the side or the end. This improves workflow and makes the unit easier to fit into tight spaces.

External Pumping System

Coating changeovers and maintenance just got simpler. The Gen2 features an external circulation system. The LithoCoat system uses the same industrial circulator found on offset presses such as Koenig & Bauer, Komori, and RMGT, as well as on digital platforms like Landa, HP PageWide Web Presses, and Kodak Prospers. This system allows for faster changeovers, easier access to pumps for serviceability, better fluid handling, and compatibility with various coating container sizes, providing customers greater flexibility in coating supply management.

Although the ZR30 Gen2 is compatible with virtually any coating, Harris & Bruno’s dedicated Innovation Team, composed of tenured industry experts, will collaborate with your organization to align your specific applications with Harris & Bruno Synergy Coatings. These coatings are precisely engineered to deliver consistent, high-performance results across a wide range of substrates and production environments, ensuring you maximize production workflow with an optimized ZR30 Gen2 system.

Separate UV and IR Modules

Our customers requested more modularity, and the ZR30 Gen2 delivers. For printers focused solely on AQ coatings or water-based primers, the system can now be ordered without UV curing capability. Removing the UV module reduces both cost and overall machine footprint, offering additional space savings for pressrooms with limited floor area. For those who need UV, the system has been upgraded to an electronic ballast with a shutter system that improves power-up time, efficiency, and operator safety. This flexibility allows the machine to be tailored precisely to production needs.

Optimized Paper Path Height

The paper path height has been lowered to 100 cm, aligning with industry standards for a more seamless integration into existing production environments.

Smart Connectivity

The ZR30 Gen2 is more than just a coating machine; it is engineered as a data-driven system. A forthcoming connectivity feature will allow operators and pressroom managers to monitor fault frequency, track consumable lifespan, and measure machine productivity in real time. This data-driven visibility is designed to help improve efficiency, anticipate maintenance needs, and reduce downtime as the platform consistently evolves.

Modular Design for Future Expansion

The ZR30 Gen2 is built for the future. Whether it’s UV, Corona treatment, or upgrading into the digital embellishment capabilities of the ZRX, customers can easily upgrade their system after installation, ensuring their investment grows alongside their business needs. The ZR30 Gen2 also keeps industry growth in mind. With press speeds starting to rise, the ZR is engineered to add additional drying capability to increase the maximum speed of the unit.

The Next Generation of Coating is Here

With operator-centric design improvements, enhanced modularity, and advanced connectivity, the ExcelCoat ZR30 Gen2 is the most flexible and efficient coating system Harris & Bruno has ever produced. It raises the bar for reliability, usability, and overall workflow performance.

Ready to take your coating capabilities to the next level? Reach out and let’s see how we can help streamline your production.

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